Design of Universal Jig for Standardization and Efficiency of Frame Production Chopper Motorcycle

Dimas Ardiansyah Halim, Mohamad Bimo Murdiono, Joko Suparno, Achmad Aziizudin, Agung Purnomo, Arbye S, Cahyo Wibi Yogiswara, Setya Drana Harry Putra

Abstract


Chopper motorcycle frames had a fierce and macho impression on users. The frame was characterized by high handlebars, long front legs and a low seat. Chopper motorcycles were suitable for casual riding. Therefore, the Chopper frame must be specially designed or custom-made. Making the frame required a jig to maintain precision and dimensional accuracy in accordance with the original frame. Making a universal jig allowed craftsmen to make Chopper frames according to market demand without leaving the center balance on the frame. The jig manufacturing process included material selection, measurement, material cutting, machining, jig calibration, jig assembly, welding, checking and finishing. The welding process used argon TIG welding. The use of the jig shortened the frame manufacturing time by 2 times faster and minimizes wasted frame material due to dimensional errors.

Keywords


frame, jig, chopper, time efficiency

Full Text:

PDF

References


Hewitt S. classicbikeguide.com. 2018 [cited 2022 Jun 28]. BSA M20 Buyers Guide. Available from: https://www.classicbikeguide.com/bsa-m20-buyers-guide/

Porchiate N. pinterest. 2022 [cited 2022 Jul 27]. Cad Cam Chopper Frame Dimension. Available from: https://www.pinterest.com/pin/2111131068530410/

Toro. Motorplus-online.com. 2017 [cited 2022 Jun 28]. Sejarah BSA di Dunia dan Indonesia, Banyak di Siantar. Available from: https://www.motorplus-online.com/read/251217660/sejarah-bsa-di-dunia-dan-indonesia-banyak-di-siantar

Arseen. Motorplus-online.com. 2017 [cited 2022 Jun 28]. British Small Arms M20 1941, Salah Satu Motor Klasik Saksi Sejarah Perjuangan Indonesia. Available from: https://www.motorplus-online.com/read/251218579/british-small-arms-m20-1941-salah-satu-motor-klasik-saksi-sejarah-perjuangan-indonesia.

Choppers T. choppers.com. 2010 [cited 2022 Jul 18]. History of Choppers. Available from: http://www.choppers.com/history.asp

Handoyono NA. Development of Learning Media for Motorcycle Chassis Training Kit. J Vocat Educ Stud. 2021;4(1):28–35.

Setyanto D, Soewono AD, Wibowo A, Liong RT. Design of a Motorcycle Frame at an Automotive Company in Indonesia. Int J Eng Res Technol. 2020;13(4):738–43.

Pratama HA. Measurement of Geometric And Functional Accuracy With ISO 1710 Standard on Feasibility of Welding Bending Test Equipment. FLYWHEEL J Tek Mesin Untirta. 2020;1(1):21.

Halim DA, Nurharyanto A, Jati US, Susilo DD, Sujono A. Perancangan Steam Turbine Pembangkit Listrik Tenaga Panas Bumi di Kamojang Unit VI. Teknika. 2019;15(1):1–12.

Panca A. sepeda-motor.info. 2017 [cited 2022 Jun 28]. Spesifikasi Norton ES2, Motor Sport Klasik Buruan Kolektor. Available from: https://sepeda-motor.info/spesifikasi-norton-es2-motor-sport-klasik-buruan-kolektor.htm

Wibawa LAN. Pengaruh Susunan dan Jumlah Lubang Baut terhadap Kekuatan Rangka Main Landing Gear untuk Pesawat UAV. Flywheel J Tek Mesin Untirta. 2019;V(1):46–50.

Listijorini E, Aswata A, Razib M. Perancangan Mekanisme Alat Pengaduk Dodol Kapasitas 40 Liter. FLYWHEEL J Tek Mesin Untirta. 2017;3(1):102–8.

Sumbogo YJ, Halim DA, Suparno J, Diptaseptian KR, Hidayadi DAW. Analisis Daya Serap Suara Material Berbasis Polyester Staple Fibre Untuk Karpet Lantai Kendaraan. Accurate J Mech Eng Sci. 2023;4(1):7–14.

Othman MBM, Harun MR Bin, Mohammad WMFBW, Sabikan S Bin. An Improvement on Mechanism of Motorcycle Rim Adjusting Jig. J Mech Eng Technol. 2010;2(1):1–10.

Bhosale RD, Nalawade SS, Swami P, Gaikwad P, Patil RR. Study & Design of Jig and Fixture for Base frame of Canopy Fabrication of Generator. Int Res J Eng Technol. 2017;4(5):1592–5.

Fyona A, Hakim R, Afriandi A. Desain Jig & Fixture untuk Break Shoes Sepeda Angin. J Teknol dan Ris Terap. 2019;1(2):38–42.

Sivaramakrishnan K, Poovarasan S, Sakthivel S, Kumar KR. Design and Analysis of Two Wheeler Composite Chassis Frame. Int J Creat Res Thoughts. 2018;6(1):708–14.

Suparno J, Wijaya AB, Halim DA, Ramadhan AR. Hose and Dust Collector Bracket Design with 3D Printer Material PETG Filament for CNC Router. Vomek. 2024;6(3):341–7.

Suparno J, Halim DA, Junaidi J, Setiawan A, Effendy M, Jamari J. Graphite as Dry Lubricant to Reduce Rail Wheels Wear Level. Mater Sci Forum. 2019;961:126–33.

Sriwindiarto H. Analisis Perancangan Jig Machining Base Crankshaft Pulley Puller pada Mesin CNC Milling dengan Metode FMEA dan FTA di PT. XYZ. G-Tech J Teknol Terap. 2023;7(4):1653–62.

Budiawan F, Wijaya AB, Suminar RR, Halim DA. Reverse Engineering Katup Kompresor Angin Kaji dengan CNC Router. Vomek. 2023;5(4):1–8.

Hamdani, Yusuf I, Zuhaimi, Jufriadi, Syarif J. Desain dan Pembuatan Jig Pelepas Bearing Poros Engkol Sepeda Motor. Pros Semin Nas Politek Negeri …. 2020;3(1):173–6.

Khoryanton A, Sriyanto NB, Sai’in A. Rancang Bangun Pembuatan Jig Frame Sepeda Lipat. NCET. 2021;2:66–71.

Satrijo D, Dwiyanto A, Prahasto T, Widodo A, Kurdi O. Analisis Torsional Stiffness Chassis untuk Kendaraan Last-Mile Transportation Menggunakan Metode Elemen Hingga. Pros Simp Nas Rekayasa Apl Peranc dan Ind. 2021;(4):215–22.

Talakua C, Mairuhu D, Latuputty R. Desain Jig untuk Pembuatan Frame (Rangka) Sepeda Motor pada Bengkel Politeknik Negeri Ambon. IRON. 2022;5(01):432–6.

Setiawan R, Sugiyanto D, Daryus A. Analisis Simulasi Kekuatan dan Pembuatan Rangka Kendaraan Sepeda Motor Listrik. J Konversi Energi dan Manufaktur. 2023;8(1):58–66.




DOI: http://dx.doi.org/10.62870/fwl.v11i2.28487

Refbacks

  • There are currently no refbacks.


BRI303

BRI303

BRI303

BRI303

BRI303

BRI303

BRI303

BRI303

BRI303