Measurement of effectiveness of food processing machine through overall equipment effectiveness (OEE)

Evi Febianti, Kiki Dwi Safitri, Kulsum Kulsum, Bobby Kurniawan, Putro Ferro Ferdinant, Hadi Setiawan

Abstract


Machinery and equipment are critical facilities for the sustainability of production. The company needs to conduct intensive evaluation and maintenance of production machinery to maintain engine performance to work optimally. PT. XYZ is a manufacturing company engaged in food producers in Indonesia. The problem that often occurs is a breakdown of the production machine. This causes the company to be unable to meet the production target so that the company's productivity decreases. The method used is Overall Equipment Effectiveness (OEE) to determine how effective the machine is on Kuroma PC-211 machines and proposed repairs. This study aims to determine the value of Overall Equipment Effectiveness (OEE), find out the causes of six big losses, and provide suggestions for improvement. The results showed the average percentage availability rate on Kuroma PC-211 machines was 84.40%, performance rate with 93.23%, quality rate with 98.59%, and OEE with 77.53% percentage.

Keywords


Breakdown; Overall Equipment Effectiveness; Six big losses; Fishbone Diagram; FMEA

Full Text:

PDF (ENG)

References


X. Sun, Z. Liu, F. Zhao, and H. Hao, “Global competition in the lithium-ion battery supply chain: A novel perspective for criticality analysis,” Environ. Sci. Technol., vol. 55, no. 18, pp. 12180–12190, Sep. 2021, doi: 10.1021/acs.est.1c03376.

C. Wang, X. Huang, X. Hu, L. Zhao, C. Liu, and P. Ghadimi, “Trade characteristics, competition patterns and COVID-19 related shock propagation in the global solar photovoltaic cell trade,” Applied Energy, vol. 290, p. 116744, May 2021, doi: 10.1016/j.apenergy.2021.116744.

R. Menghi, A. Papetti, M. Germani, and M. Marconi, “Energy efficiency of manufacturing systems: A review of energy assessment methods and tools,” Journal of Cleaner Production, vol. 240, p. 118276, Dec. 2019, doi: 10.1016/j.jclepro.2019.118276.

J. Trojanowska, A. Kolinski, D. Galusik, M. L. R. Varela, and J. Machado, “A methodology of improvement of manufacturing productivity through increasing operational efficiency of the production process,” in Advances in Manufacturing, Cham, 2018, pp. 23–32. doi: 10.1007/978-3-319-68619-6_3.

I. Omelchenko, P. Drogovoz, E. Gorlacheva, V. Shiboldenkov, and O. Yusufova, “The modeling of the efficiency in the new generation manufacturing-distributive systems based on the cognitive production factors,” IOP Conf. Ser.: Mater. Sci. Eng., vol. 630, no. 1, p. 012020, Oct. 2019, doi: 10.1088/1757-899X/630/1/012020.

S. Priambodo and N. A. Mahbubah, “Implementasi metode overall equipment effectiveness berbasis six big losses guna mengevaluasi efektivitas mesin packing semen,” J. Serambi Eng., vol. 6, no. 4, 2021, doi: 10.32672/jse.v6i4.3497.

A. P. Herry, F. Farida, and N. I. Lutfia, “Performance analysis of TPM implementation through Overall Equipment Effectiveness (OEE) and Six Big Losses,” in IOP Conference Series: Materials Science and Engineering, 2018, vol. 453, no. 1, doi: 10.1088/1757-899X/453/1/012061.

M. I. H. Tusar and B. R. Sarker, “Maintenance cost minimization models for offshore wind farms: A systematic and critical review,” International Journal of Energy Research, vol. 46, no. 4, pp. 3739–3765, 2022, doi: 10.1002/er.7425.

Y.-F. Niu, “Performance measure of a multi-state flow network under reliability and maintenance cost considerations,” Reliability Engineering & System Safety, vol. 215, p. 107822, Nov. 2021, doi: 10.1016/j.ress.2021.107822.

P. Tsarouhas, “Improving operation of the croissant production line through overall equipment effectiveness (OEE): A case study,” International Journal of Productivity and Performance Management, vol. 68, no. 1, pp. 88–108, Jan. 2018, doi: 10.1108/IJPPM-02-2018-0060.

M. Ridloi and R. B. Jakaria, “Total Productive maintenance (TPM) Analysis Using the Overall Equipment Effectiveness (Oee) Method and Six Big Losses on an Injection Molding Machine,” Procedia Eng. Life Sci., vol. 1, no. 2, 2021, doi: 10.21070/pels.v1i2.938.

D. Wibisono, “Analisis overall equipment effectiveness (OEE) dalam meminimalisasi six big losses pada mesin bubut (Studi Kasus di Pabrik Parts PT XYZ),” J. Optimasi Tek. Ind., vol. 3, no. 1, 2021, doi: 10.30998/joti.v3i1.6130.

L. del C. Ng Corrales, M. P. Lambán, M. E. Hernandez Korner, and J. Royo, “Overall Equipment Effectiveness: Systematic Literature Review and Overview of Different Approaches,” Applied Sciences, vol. 10, no. 18, Art. no. 18, Jan. 2020, doi: 10.3390/app10186469.

R. F. Prabowo, H. Hariyono, and E. Rimawan, “Total Productive Maintenance (TPM) pada perawatan mesin grinding menggunakan metode overall equipment effectiveness (OEE),” Journal Industrial Servicess, vol. 5, no. 2, Apr. 2020, doi: 10.36055/jiss.v5i2.8001.

W. Atikno and H. H. Purba, “OEE, Literature Review Tinjauan Literatur Secara Sistematik Tentang Overall Equipment Effectiveness (OEE) di Industri Manufaktur dan Jasa: Tinjauan Literatur Secara Sistematik Tentang Overall Equipment Effectiveness (OEE) di Industri Manufaktur dan Jasa,” Journal of Industrial and Engineering System, vol. 2, no. 1, Jun. 2021, doi: 10.31599/jies.v2i1.401.

S.Nakajima, “Introduction to TPM: Total Productive Maintenance.pdf,” Product. Press. Cambridge, 1988, doi: http://www.plant-maintenance.com/articles/tpm_intro.shtml.

P. Tsarouhas, “Improving operation of the croissant production line through overall equipment effectiveness (OEE): A case study,” International Journal of Productivity and Performance Management, vol. 68, no. 1, pp. 88–108, Jan. 2018, doi: 10.1108/IJPPM-02-2018-0060.

R. I. Esmaeel, N. Zakuan, N. M. Jamal, and H. Taherdoost, “Understanding of business performance from the perspective of manufacturing strategies: fit manufacturing and overall equipment effectiveness,” Procedia Manufacturing, vol. 22, pp. 998–1006, Jan. 2018, doi: 10.1016/j.promfg.2018.03.142.

S. Basak, M. Baumers, M. Holweg, R. Hague, and C. Tuck, “Reducing production losses in additive manufacturing using overall equipment effectiveness,” Additive Manufacturing, vol. 56, p. 102904, Aug. 2022, doi: 10.1016/j.addma.2022.102904.

Y. T. Prasetyo and F. C. Veroya, “An Application of Overall Equipment Effectiveness (OEE) for Minimizing the Bottleneck Process in Semiconductor Industry,” in 2020 IEEE 7th International Conference on Industrial Engineering and Applications (ICIEA), Apr. 2020, pp. 345–349. doi: 10.1109/ICIEA49774.2020.9101925.

N. Fajrah and N. Noviardi, “Analisis Performansi Mesin Pre-Turning dengan Metode Overall Equipment Effectiveness pada PT APCB,” J. Optimasi Sist. Ind., vol. 17, no. 2, Oct. 2018, doi: 10.25077/josi.v17.n2.p126-134.2018.

H. Hidayat, M. Jufriyanto, and A. W. Rizqi, “Analisis overall equipment effectiveness (OEE) pada mesin CNC cutting,” ROTOR, vol. 13, no. 2, pp. 61–66, Nov. 2020, doi: 10.19184/rotor.v13i2.20674.

K. Hafiz and E. Martianis, “Analisis Overall Equipment Effectiveness (OEE) pada Mesin Caterpillar Type 3512B,” SINTEK JURNAL: Jurnal Ilmiah Teknik Mesin, vol. 13, no. 2, Dec. 2019, doi: 10.24853/sintek.13.2.87-96.

A. Rahman and S. Perdana, “Perhitungan Produktivitas Mesin Perfect Binding (Yoshino) dengan Menggunakan Metode Overall Equipment Effectiveness (OEE) pada PT. XYZ,” STRING (Satuan Tulisan Riset dan Inovasi Teknologi), vol. 3, no. 1, Aug. 2018, doi: 10.30998/string.v3i1.2723.

R. R. D. Rahayu, H. Husniah, and L. Herdiani “Analisis Perhitungan Overall Equipment Effectiveness Guna Mengurangi Six Big Losses dan Upaya Perbaikan Dengan Pendekatan Kaizen 5S,” Jurnal Tiarsie, vol. 17, no. 2, pp. 53–58, Aug. 2020, doi: 10.32816/tiarsie.v17i2.75.

M. M. Hutabarat and A. Muhsin, “Analisis Tingkat Efektivitas Kerja pada Mesin Auto Hanger dengan Menggunakan Metode Overall Equipment Effectiveness (OEE),” OPSI, vol. 13, no. 1, pp. 56–61, Jun. 2020, doi: 10.31315/opsi.v13i1.3468.

J. Ditazha and I. Iftadi, “Analisis Efektivitas Continuous Casting Machine 3 Menggunakan Overall Equipment Effectiveness pada PT. Krakatau Steel (Persero) Tbk,” Teknoin, vol. 26, no. 1, pp. 57–65, Jul. 2020, doi: 10.20885/teknoin.vol26.iss1.art6.




DOI: http://dx.doi.org/10.36055/jiss.v8i1.14076

Refbacks

  • There are currently no refbacks.


  is supported by