Optimizing centrifugal water pump design for enhanced water use efficiency in Batam Marina Plantations

Citra Indah Asmarawati, Sadiq Ardo Wibowo, Reno Reza Gumilang

Abstract


Water demand in the plantation area has been increasing by 6% per year due to population growth, making the existing main water pump insufficient. To address this, a new centrifugal pump was designed with a focus on efficiency and ease of assembly using the Design for Manufacture and Assembly (DFMA) method and the French design analysis method. This study aims to develop an optimal pump design with an estimated service life of over five years, ensuring a reliable and sustainable water supply for the plantation area. The DFMA analysis showed that the design efficiency index improved from 0.30% in the current design to 0.77% in the alternative design—an increase of 0.47%. The alternative design was chosen because it offers faster assembly, lower costs, and fewer components compared to the existing model. Beyond improving efficiency, the optimized centrifugal pump is expected to last more than five years. This durability is supported by using corrosion-resistant grade 316 stainless steel for key components, material strength tests through finite element analysis (FEA) simulations under maximum operating conditions, and fatigue testing on the impeller, which confirmed its ability to withstand repeated use.

Keywords


Centrifugal pump; Design for Manufacture and Assembly (DFMA); Efficiency; Service life

Full Text:

PDF

References


Z. Mohammadi, F. Heidari, M. Fasamanesh, A. Saghafian, F. Amini, and S. M. Jafari, “Centrifugal pumps,” in Transporting Operations of Food Materials within Food Factories: Unit Operations and Processing Equipment in the Food Industry, 2022. doi: 10.1016/B978-0-12-818585-8.00001-5.

C. Dai, S. Hu, Y. Zhang, Z. Chen, and L. Dong, “Cavitation state identification of centrifugal pump based on CEEMD-DRSN,” Nuclear Engineering and Technology, vol. 55, no. 4, 2023, doi: 10.1016/j.net.2023.01.009.

E. Vakaj, F. Cheung, J. Cao, A. R. H. Tawil, and P. Patlakas, “An ontology-based cost estimation for offsite construction,” Journal of Information Technology in Construction, vol. 28, 2023, doi: 10.36680/J.ITCON.2023.011.

Z. Bao, V. Laovisutthichai, T. Tan, Q. Wang, and W. Lu, “Design for manufacture and assembly (DfMA) enablers for offsite interior design and construction,” Building Research and Information, vol. 50, no. 3, 2022, doi: 10.1080/09613218.2021.1966734.

A. Al-Halhouli, B. El Far, A. Albagdady, and W. Al-Faqheri, “Development of active centrifugal pump for microfluidic CD platforms,” Micromachines (Basel), vol. 11, no. 2, 2020, doi: 10.3390/mi11020140.

S. Jung and J. Yu, “Design for Manufacturing and Assembly (DfMA) Checklists for Off-Site Construction (OSC) Projects,” Sustainability (Switzerland), vol. 14, no. 19, 2022, doi: 10.3390/su141911988.

A. Q. Gbadamosi et al., “Big data for Design Options Repository: Towards a DFMA approach for offsite construction,” Autom Constr, vol. 120, 2020, doi: 10.1016/j.autcon.2020.103388.

W. Zaman, Z. Ahmad, M. F. Siddique, N. Ullah, and J. M. Kim, “Centrifugal Pump Fault Diagnosis Based on a Novel SobelEdge Scalogram and CNN,” Sensors, vol. 23, no. 11, 2023, doi: 10.3390/s23115255.

S. Gao, R. Jin, and W. Lu, “Design for manufacture and assembly in construction: a review,” Building Research and Information, vol. 48, no. 5, 2020, doi: 10.1080/09613218.2019.1660608.

M. J. Hasan, A. Rai, Z. Ahmad, and J. M. Kim, “A Fault Diagnosis Framework for Centrifugal Pumps by Scalogram-Based Imaging and Deep Learning,” IEEE Access, vol. 9, 2021, doi: 10.1109/ACCESS.2021.3072854.

L. Rihar and J. Kušar, “Implementing concurrent engineering and QFD method to achieve realization of sustainable project,” Sustainability (Switzerland), vol. 13, no. 3, 2021, doi: 10.3390/su13031091.

W. Zhang, X. Zhang, Y. Zhang, J. Zhang, X. Zhang, dan H. Shi, “Adjustment method and energy consumption of centrifugal pump based on intelligent optimization algorithm,” Energy Reports, vol. 8, pp. 12169-12180, 2022, doi: 10.1016/j.egyr.2022.09.031.

Z. Yuan, C. Sun, and Y. Wang, “Design for Manufacture and Assembly-oriented parametric design of prefabricated buildings,” Autom Constr, vol. 88, 2018, doi: 10.1016/j.autcon.2017.12.021.

H. Hyun, H. G. Kim, and J. S. Kim, “Integrated Off-Site Construction Design Process including DfMA Considerations,” Sustainability (Switzerland), vol. 14, no. 7, 2022, doi: 10.3390/su14074084.

P. Kasat, M. Kulkarni, K. Gundeti, K. Kangale, B. B. Deshmukh, and R. D. Mistry, “Developing a digital twin of centrifugal pump for performance evaluation,” in Materials Today: Proceedings, 2023. doi: 10.1016/j.matpr.2022.09.574.

L. Zheng, X. Chen, J. Qu, dan X. Ma, “A review of pressure fluctuations in centrifugal pumps without or with clearance flow,” Processes, vol. 11, no. 3, pp. 856, 2023, doi: 10.3390/pr11030856.

C. C. Yang, Y. T. Jou, M. C. Lin, R. M. Silitonga, and R. Sukwadi, “The Development of the New Process of Design for Six Sigma (DFSS) and Its Application,” Sustainability (Switzerland), vol. 14, no. 15, 2022, doi: 10.3390/su14159294.

L. Frizziero, C. Leon-Cardenas, G. Galiè, and A. Liverani, “Industrial Design Structure: a straightforward organizational integration of DFSS and QFD in a new industry and market reality,” TQM Journal, vol. 35, no. 8, 2023, doi: 10.1108/TQM-11-2021-0314.

Y. Amer, L. T. T. Doan, and T. T. B. C. Vo, “Optimizing New Product Development through a Systematic Integration of Design for Six Sigma (DFSS) and Theory of Inventive Problem Solving (TRIZ),” Operations and Supply Chain Management, vol. 16, no. 4, 2023, doi: 10.31387/oscm0550408.

D. Dong, Y. Zou, H. Pan, G. Zhou, Y. Feng, and Y. Tang, “DFMA-oriented modular and parametric design and secondary splitting of vertical PC components,” Sci Rep, vol. 13, no. 1, 2023, doi: 10.1038/s41598-023-30192-z.

E. Alfieri, E. Seghezzi, M. Sauchelli, G. M. Di Giuda, and G. Masera, “A BIM-based approach for DfMA in building construction: framework and first results on an Italian case study,” Architectural Engineering and Design Management, vol. 16, no. 4, 2020, doi: 10.1080/17452007.2020.1726725.

G. Formentini, N. Boix Rodríguez, and C. Favi, “Design for manufacturing and assembly methods in the product development process of mechanical products: a systematic literature review,” 2022. doi: 10.1007/s00170-022-08837-6.

M. Wasim, P. Vaz Serra, and T. D. Ngo, “Design for manufacturing and assembly for sustainable, quick and cost-effective prefabricated construction–a review,” International Journal of Construction Management, vol. 22, no. 15, 2022, doi: 10.1080/15623599.2020.1837720.

C. Langston and W. Zhang, “DfMA: Towards an integrated strategy for a more productive and sustainable construction industry in Australia,” Sustainability (Switzerland), vol. 13, no. 16, 2021, doi: 10.3390/su13169219.

L. Ambroise, J. Abildtrup, and H. Pülzl, “Analysis of French forest policy in the context of ecosystem services: From the national to the regional level,” Environmental Policy and Governance, vol. 33, no. 2, 2023, doi: 10.1002/eet.2008.

R. De Massol De Rebetz and M. Van Der Woude, “Marianne’s liberty in jeopardy? A French analysis on recent counterterrorism legal developments,” Crit Stud Terror, vol. 13, no. 1, 2020, doi: 10.1080/17539153.2019.1633838.

W. Tuvayanond dan L. Prasittisopin, “Design for manufacture and assembly of digital fabrication and additive manufacturing in construction: a review,” Buildings, vol. 13, no. 2, pp. 429, 2023, doi: 10.3390/buildings13020429.

S. Rankohi, C. Carbone, I. Iordanova, and M. Bourgault, “Design-for-Manufacturing-and-Assembly (DfMA) for the construction industry: A review,” Modular and Offsite Construction (MOC) Summit Proceedings, 2022, doi: 10.29173/mocs255.

A. Suwandi, M. P. Rachmawanto, W. Libyawati, and J. P. Siregar, “The Development of Exhaust Fan Housing with Ceiling Mounting For High Rise Buildings By Using DFMA,” Journal of Applied Engineering and Technological Science, vol. 4, no. 2, 2023, doi: 10.37385/jaets.v4i2.1675.

N. Fecser and I. Lakatos, “Cavitation measurement in a centrifugal pump,” Acta Polytechnica Hungarica, vol. 18, no. 4, 2021, doi: 10.12700/APH.18.4.2021.4.4.




DOI: http://dx.doi.org/10.62870/jiss.v11i1.26485

Refbacks

  • There are currently no refbacks.


  is supported by