Workload Analysis in Determining The Number of Workers Handling Delivery of Brake Master Cylinder Products at Company X

Sesmaro Max Yuda, Rocky Rocky, Dikky Antonius

Abstract


Company X is an automotive company engaged in manufacturing, one of the suppliers of automotive components in the form of brake master cylinders to various largest automotive companies in Indonesia. To increase the company's competitiveness and development, company X pays special attention to increasing productivity and efficiency. In company X, there is a section for shipping finished goods/products called the handling delivery section. Of Company In this research, a time study was carried out using the stopwatch time study method to obtain standard time, workload, and number of workers to complete the delivery handling process. Delivery handling process activities are grouped based on the two Material Handling Equipment (PMH) used, namely PMH hand pallet and PMH forklift. The PMH hand pallet activity has four work floors, ten activity elements, and five workers. The PMH Forklift activity, has two work floors, four activity elements, and two workers. From data for the 2023 period, in 245 working days, were 1,872,844 products sent to customers. From the analysis results, it was found that the average working time for PMH hand pallet activities was 327.92 seconds, and PMH forklift was 167.623 seconds. Then, based on working time/worker/day of 420 minutes or 25,200 seconds, with 438 product deliveries per day, the workload of five workers experienced an excess of PMH hand pallet 113.991% and PMH forklift 145.67%. With the addition of one worker for PMH hand pallet, and one worker for PMH forklift, the workload is not excessive, namely 94.99% for PMH hand pallet and 97.10% for PMH forklift.

Company X is an automotive company engaged in manufacturing, one of the suppliers of automotive components in the form of brake master cylinders to various largest automotive companies in Indonesia. To increase the company's competitiveness and development, company X pays special attention to increasing productivity and efficiency. In company X, there is a section for shipping finished goods/products called the handling delivery section. Of Company In this research, a time study was carried out using the stopwatch time study method to obtain standard time, workload, and number of workers to complete the delivery handling process. Delivery handling process activities are grouped based on the two Material Handling Equipment (PMH) used, namely PMH hand pallet and PMH forklift. The PMH hand pallet activity has four work floors, ten activity elements, and five workers. The PMH Forklift activity, has two work floors, four activity elements, and two workers. From data for the 2023 period, in 245 working days, were 1,872,844 products sent to customers. From the analysis results, it was found that the average working time for PMH hand pallet activities was 327.92 seconds, and PMH forklift was 167.623 seconds. Then, based on working time/worker/day of 420 minutes or 25,200 seconds, with 438 product deliveries per day, the workload of five workers experienced an excess of PMH hand pallet 113.991% and PMH forklift 145.67%. With the addition of one worker for PMH hand pallet, and one worker for PMH forklift, the workload is not excessive, namely 94.99% for PMH hand pallet and 97.10% for PMH forklift.


Keywords


Stopwatch time study; Standard time; Workload

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DOI: http://dx.doi.org/10.30870/vanos.v9i2.28653

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